BEDLOCKER
®
ISUZU D-MAX
STEP 4: INSTALLING RAILS
The machined end of the rail attaches to the
canister.
You will need to lift the hanging portion of the
ribbed blanket and thread it in the rail while sliding
the rail into the rail grip mounted to the ends of
the canister (the underside of the blanket ribs
need to nest on the gear).
Make sure both fl anges of rail slide into the rail
grip.
Push the rails forward against the canister.
Complete for both left and right rails.
Remove the support or stand and lower the
canister and rail assembly onto the front sill and
rails of the truck bed.
Slide the entire canister and rail assembly forward
against the cab end of the truck bed.
Close the tailgate and pull the rails
only toward it leaving approximately 1/8” gap between the end of the rails and
the tailgate.
Be sure to hold the canister in place to ensure it does not move from the front truck bed sill with the rails while
adjusting the gap of the rails to the tailgate.
Rail Grips
Rail
Flange
Ribbed
Blanket
With the tailgate closed, slide the rails to establish the correct spacing to the tailgate. The
rails have a rubber spacer on the end caps, at the tailgate end. Establish the correct spacing
(1/16”) to prevent the tailgate from striking the side rails when closing.
Place the four clamps (Figure 6) over the rail brackets located on the underside of the rails
and snug up but do not tighten all the way yet.
Measure the distance between the
rails at the canister and tailgate.
This distance should be 50-5/16” +/-
1/8” to allow your cover to operate
properly. Use plastic shim between
the bracket and truck bed rail if
necessary.
Once everything is square tighten
the Rail clamps completely.
STEP 5: INSTALLING CLAMPS
HARDWARE USED:
OUTER & INNER RAIL
CLAMPS x 4
1/4” FLAT WASHER x 4
1/4” LOCK WASHER x 4
RAIL CLAMP BOLT x 4
DO NOT TIGHTEN OVER
120-INCH POUNDS!
RAIL
BRACKET
INNER CLAMP
BRACKET
BOLT, FLAT
WASHER &
LOCK WASHER
OUTER CLAMP
BRACKET
FIG. 6
(8 pages)
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